Our profession is production automation

We help to optimize the technological process at the enterprise: to establish control, to boost production and to improve the product quality

Describe the task

Official integrators:

tkps

Supplier of complete coating solutions for gas, water or oil transport pipes.

TKPS presentation(33,5 MB, pdf)
fanuc

Manufacturer of CNC and laser equipment, industrial robots and machine tools.

FANUC robots catalog(5,4 MB, pdf)

Our customers are any enterprises or industrial facilities

With production or any technological process:
  • - boilers,
  • - power stations,
  • - pumping stations,
  • - water treatment facilities,
  • - food,
  • - chemical,
  • - metallurgical plants,
  • - oil and gas and other facilities.
We work with customers from:
  • Russia,
  • Norway,
  • Saudi Arabia,
  • Netherlands,
  • Finland,
  • USA,
  • Canada and other countries.

APCS

Automated process control system is equipment with software that is used to automate the functions of personnel for management of industrial facilities.

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CustomerT.K.P.S.

TaskAPCS of factory in Canada

Before
The plant was built from scratch.
After
We launched a unique plant for the internal coating of large diameter pipes with polyurethane and brought it to full production capacity. This allowed to increase the service life of pipelines, valves and taps in the gas and oil industry.

SCADA

This is a method for automatic managing of complex processes. The mnemonic diagram allows you to visualize the production process at the enterprise. Visualization in real time mode makes it possible to use the system without special training.

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CustomerPJSC «Chelpipe»

TaskAPCS of anti-corrosion coating section of pipes in «Visota 239»

Before
For the "Nord Stream 2" was not enough production and technological facilities.
After
Increased productivity of pipe production and increased the quality of products to the required project. We have developed new routes for pipes in logistics along the production line. An additional shot blasting machine has been put into operation and a pipe flushing unit has been upgraded to switch from water washing to aggressive acids.

Tracking and marking

Modern marking methods and automated systems of through-tracking allow to determine the location and origin of products, raw materials and components at all stages of production, processing and distribution.

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CustomerWasco Coatings Finland OY

TaskImplementation of a product tracking solution at the concrete pipe coating plant.

Before
The lack of performance of the existing production.
After
The reconstruction of the weighting coating installation on large diameter pipes was carried out. Productivity increased from 100 to 150 rubles per day.

Electric drive

Electromechanical system, which drives the executive units of the machine and controls this movement. A typical task is to transfer objects on a production line that is limited in space, for example, transfering a pipeweighing 10 tons to a distance of 100 meters along the shop floor. The object is transferred by special equipment.

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CustomerWasco Coatings Norway AS

TaskDevelopment for PLC, SCADA, service maintenance ACS plant weight coating of pipes with concrete

Before
The plant was built from scratch.
After
Increased the production output of 100 pieces per day to 220. We have implemented a product tracking system to control the technological data of all stages of production. The uniqueness of the solution is that the system does not operate in parallel with the technical process, and is directly involved in it. This reduces the number of possible operator errors, thus improving product quality.

Electric lab

We make the energy processes transparent and predictable. Our electrical laboratory is equipped for measuring, checking and testing electrical equipment. We prepare a technical report and give recommendations, on the basis of which the customer plans a budget for upgrade, repair and maintenance.

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CustomerSibai branch JSC «UGOK»

TaskCarrying out repair and commissioning works in ZRU-6kV of substation GPP-1

Before
The object after the fire.
After
Restoration, commissioning and electrical installation works were carried out. Put into service.

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CustomerSibai branch JSC «UGOK»

TaskCarrying out repair and commissioning works in ZRU-6kV of substation GPP-1

Before
The object after the fire ZRU-6kV.
After
Restoration, commissioning and electrical installation works were carried out. Put into service.

Advantages of
working with us

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High qualification of engineers

allows us to lead the entire cycle of work from design to commissioning, which saves time and increases the speed of response when dealing with issues

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Below-market prices

A small staff and high qualification of employees allow us to set a competitive price for our services

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Reliable suppliers

We work only with proven suppliers of hardware and software

Work process

First step — Technical assignment.

Is developed by a customer or with our help. Involvement of our engineers in the design work will shorten the time and costs for the project. Design departments of the customer cannot always provide for all the technical aspects of implementation. This leads to errors in the design, which slows down the work and increases the costs of the project.

1 month

spend for 3 steps — write technical assignment, description of implementation and approval of the previous stages

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Second step — describe the implementation.

We study the technical assignment, describe the implementation (for example, which complex of technical and software solutions we propose to solve the task), determine the cost.

1 month

spend for 3 steps — write technical specifications, description of implementation and approval of the previous stages

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Third step — approval.

We discuss, clarify, correct, supplement and other actions form an understanding of the problem. Sign the contract and after payment proceed to the development.

1 month

spend for 3 steps — write technical specifications, description of implementation and approval of the previous stages

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Fourth — software development.

Program, debug, test, adjust, configure-create a solution to the problem.

From 1 to 3 months

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Fifth step — work on site.

We install the software in the controllers, we carry out commissioning works.

From 1 to 6 months

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Sixth step — deliver the project.

We conduct cold, hot tests, train specialists of the customer, sign acts of performed works, issue a guarantee.

To 1 month

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Training

is conducted at the facility directly during the commissioning and testing. Our specialist instructs the customer in details.

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Technical support

works with projects after implementation. It can be a one-shot consultation or after-sales service on a regular basis. We are ready to advise by phone or eMail.

Customer reviews

All reviews

PAO «Gasprom»

Power supply system reconstruction in the village Rostoshi in Orenburg.

We would like to note the high level of work of your enterprise.
Letter of recommendation (377 kb, pdf)
ПАО «Газпром»

LLC «Pipeline coatings and technologies»

Development and implementation of identification and tracking system

GIP LLC employees showed a high level of professionalism and productivity in relation to the production tasks of the projects being implemented, responding in a timely manner all the changes in the scope of works.
Letter of recommendation (1,2 MB, pdf)
ООО «Трубопроводные покрытия и технологии»

TKPS

Works on modernization of pipe handling lines at Welspun factory, Little Rock, США

All the works have been accomplished in a professional manner, and in time.
Letter of recommendation (264 kb, pdf)
TKPS logo

Wasco Norway

Modernization of automated process control system for concrete coating line

All the works have been accomplished in a professional manner, and in time.
Letter of recommendation, Mo I Rana (371 kb, pdf)
Letter of recommendation, Nord Stream 2 (285 kb, pdf)
WASCO logo

Documents

Our company is certified and meets all the requirements of international standards.
ИНН ООО ГИП
ОГРН ООО ГИП
TKPS_certifies_GIP
FANUC_official_partner_GIP
FANUC_D.Linkin_certificate
FANUC_D.Linkin_certificate2
FANUC_S.Zenkov_certificate
FANUC_S.Zenkov_certificate2

Key partners

tkpswascobauhuis

Describe the task to
discuss decision

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Russia, Chelyabinsk,
Maslennikova 17B,
office 401

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Permits

Our company is certified and meets all the requirements of international standards
ИНН ООО ГИП
ОГРН ООО ГИП
TKPS_certifies_GIP
FANUC_official_partner_GIP
FANUC_D.Linkin_certificate
FANUC_D.Linkin_certificate2
FANUC_S.Zenkov_certificate
FANUC_S.Zenkov_certificate2